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What
is degassing?
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Degassing
is the removal of gases present in the cleaning solution. Mains water
contains a surprising large amount of air. It is essential to remove
this air before effective cleaning can take place, as 'useful' cavitation
will only occur after removal. Degassing is simply achieved by running
the ultrasonic cleaner for several minutes after the cleaning fluid
has been changed. |
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Can
ultrasonic cleaners damage small or brittle items?
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With
thousand of microscopic implosions every second you would have thought
so. Ultrasonic cleaning is a very powerful way of removing contaminates
from surfaces, however, the cavitation is localised and at microscopic
level. Care should be taken in choosing the correct cleaning medium
- it's far more likely that this could damage the parts than the ultrasonic
action. Most dental and medical instruments are perfectly safe, as
are clock and watches, although hairsprings should be cleaned with
caution and for a short time. Ultrasonic cleaners are not recommended
for cleaning large gemstones, gemstones with faults or indeed any
of the following: emerald, turquoise, malachite, opal, pearl and coral. |
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Why
is a special cleaning solution required?
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The contamination 'sticks' to the surface of an item. This adhesion
needs to be broken. Water alone has no cleaning properties and is
not sufficient to break down the bond. The most powerful ultrasonic
cleaner will not work effectively without the proper cleaning solution,
it is the interaction between the cleaning fluid and the cleaning
tank that produces the results. Walker Electronics Ltd manufacture
a wide range of cleaning solutions to suit most applications. |
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When
should the cleaning solution be changed?
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This is a very common question with no direct answer. It depends
on so many factors: the level of contamination on the components
being cleaned, how many times the fluid has been used etc. Suffice
to say, change the fluid when there is a noticeable decrease in
ultrasonic cleaning action or when the fluid is visibly dirty. For
most application this will not be every time the machine is used.
The fluid level should be maintained at the tank ridge level, as
the system is tuned to this. Failure to use the correct solutions
or not maintain the correct fluid level could result in poor cleaning
results and may even cause damage to the ultrasonic cleaner. |
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How
long should I clean an item for?
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Another commonly asked question with no definitive answer! It will
depend on the type of contamination, the quantity, the temperature
of the cleaning fluid, how many items are in the unit, the type
of cleaning fluid etc. If it's not clean, then clean it some more!
With fresh cleaning fluid you should see the contamination being
removed instantly. When you can see no more being removed, maybe
it's clean! Inspect the item and if not happy re-clean, increasing
the cleaning period next time. |
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How
do I test the unit to see if it is cavitating properly?
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The easiest way is the foil test. Place 9 pieces of aluminum foil
(each 15-20mm wide by 120mm long) in the bath with your usual cleaning
solution. Switch the unit on and leave for a 30 seconds.
Remove the foil and inspect. There should be visible small holes
and small dents on the surface. Refer to HTM2030 for further details. |
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What
is the 'cavitation heating system'?
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When
a cavitation bubble implodes enormous amounts of energy is released
into the cleaning solution. Walker Electronics limited have
designed their ultrasonic cleaners to take full advantage of
the heat generated, so much so that there was no need for additional
heating elements to be fitted to their units. The obvious advantage
here - if it hasn't got a heating element it can't go wrong!
Some of our units will increase the temperature of the fluid
by as much as one degree C. for every minute operated.
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